Energy-Efficient 607 Magnetic Melting Solution for Metal Recycling

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: 609
• Range of Applications: Industrial
• Type: Concentrate Smelting Furnace
• Usage: Aluminum Die-casting
• Fuel: Electric
• Hourly Capacity: 0.5t-30t
• Melting Time: 30-60 Minutes
• Magnetic Yoke: Waterless Yoke
• Power Supply: 380V 575V 575*2V 1150*2V
• Warranty: 1 Year
• Cooling Way: Water Cooling System
• After-Sales Service: on-Site Guidance or Remote Guidance
• Pouring Angle: 95 Degrees
• Color: Customizable
• Optional: Power Cabinet Cooling Tower Generator
• Furnace Body Material: Aluminum or Steel
• Furnace Temperature: 1700 Degree
• Working Frequency: Intermediate Frequency
• Pouring Way: Hydraulic
• Heating Element: Induction Coil
• Transport Package: Customizable
• Specification: Customizable
• Trademark: DINGSHENG
• Origin: China
• Package Size: 1200.00cm * 243.00cm * 289.00cm
• Package Gross Weight: 2600.000kg

Product Description

Product Description

Model	Rated Capacity (T)	Rated Power (KW)	Rated Frequency (HZ)	Power Supply (V)	Incoming Line Current (A)	Intermediate Voltage (V)	Load Form	Adaptable Transformer (KVA)
GW0.5-400-1.5S	0.5	400	1500	380	632.8	2500	One-to-One	400
GW0.5-450-1.5S	0.5	450	1500	380	734.4	2500	One-to-Two	500
GW1.0-700-0.5S	1	700-750	500	575	700-750	2800	One-to-One	830
GW1.0-750-0.5S	1	750	500	575	750	2800	One-to-Two	800
GW1.5-1200-0.5S	1.5	1200	500	575	1200	2800	One-to-Two	1250
GW2.0-1400-0.5S	2	1400-1500	500	575	1400-1500	2800	One-to-One	1600
GW2.0-1600-0.5S	2	1650	500	575×2	825×2	2800	One-to-Two	1600-1800
GW3.0-2000-0.3S	3	2000	300	575×2	1000×2	2800	One-to-One	2000
GW3.0-2250-0.3S	3	2250	300	575×2	1125×2	2800	One-to-Two	2500
GW4.0-2600-0.3S	4	2600	300	575×2	1300×2	2800	One-to-One	2800
GW4.0-3000-0.3S	4	3000	300	575×2	1500×2	2800	One-to-Two	3150
GW5.0-3000-0.3S	5	3000	300	575×2	1500×2	2800	One-to-One	3150
GW5.0-3500-0.3S	5	3500	300	575×2	1750×2	2800	One-to-Two	4000
GW6.0-3500-0.3S	6	3500	300	575×2	1750×2	2800	One-to-One	4000
GW6.0-4500-0.3S	6	4500	300	575×2	2250×2	2800	One-to-Two	5000
GW8.0-5000-0.3S	8	5000	300	575×2	2400×2	2800	One-to-One	5000
GW8.0-6000-0.3S	8	6000	300	1150×2	1500×2	3000	One-to-Two	6300
GW10-6000-0.3S	10	6000	300	1150×2	1750×2	3000	One-to-One	6300
GW10-7500-0.3S	10	7500	300	1150×2	1875×2	3000	One-to-Two	8000
GW15-7500-0.3S	15	7500	300	1150×2	1875×2	3000	One-to-One	8000
GW15-9000-0.3S	15	9000	300	1150×2	2250×2	3000	One-to-Two	10000
GW20-9000-0.3S	20	9000	250	1150×2	2250×2	3000	One-to-One	10000
GW25-12000-0.25S	25	12000	250	1150×2	3000×2	3000	One-to-One	12500
GW25-15000-0.25S	25	15000	250	1150×2	3500×2	3000	One-to-Two	16000
GW30-18000-0.25S	30	18000	250	1150×2	4500×2	3000	One-to-Two	20000

About Medium Frequency Furnace

Medium frequency furnace is a frequency conversion device that converts three-phase power frequency current into single-phase medium frequency current. It induces eddy current loss in metal through electromagnetic field induction, achieving the purpose of heating and melting. Used for melting black or non-ferrous metals and alloy materials such as steel, copper, aluminum, etc; Mainly used in the casting and steelmaking industries!
We can provide complete equipment production lines for foundry manufacturers, including melting systems, cooling systems, dust removal systems, automatic batching and feeding systems, and pouring systems.

Product Feature
This equipment can achieve fully automatic remote control, including PLC programmable controllers, HMl human-machine interfaces, industrial control computer systems, industrial control configuration software, and various sensors. lt can achieve automated operations such as automatic temperature control, automatic baking, and anti piercing furnace alarm, making it safer and more convenient to use!

Dual Power Supply Design

Efficient and energy-saving series one to two (one furnace melting and one furnace insulation) Series connected intermediate frequency power supply can achieve single power supply, dual power supply, and multi power supply configurations.

Schematic Diagram of Dual-output Power Supply System

The new type of one to two series intermediate frequency melting furnace has the function of using a set of intermediate frequency power supply to simultaneously operate two furnace bodies. The equipment utilization rate reaches 100%. By adjusting the power knob (or digital operation screen), the total power of the intermediate frequency power supply can be distributed and used between two furnaces, achieving the effect of melting one furnace and keeping the other warm. It can achieve one-time casting of large castings or provide continuous supply of molten iron to the production line. The continuous and uninterrupted melting mode greatly improves production volume, is energy-saving and practical, and has been widely accepted and loved by customers.

Fully digital on-site melting control system

Remote Control Console

Fault detection (protection) display

It can achieve automated operations such as automatic temperature control, automatic oven drying, power distribution display, intelligent melting management, and display and storage of fault information.
This set of equipment can be fully controlled automatically, including PLC programmable controllers, HMl human-machine interfaces, industrial control computer systems, industrial control configuration software, and various sensors. lt can be configured with foundry equipment and operations, and connected to various tools, including remote displays, temperature measuring instruments, thermal analyzers, spectrometers, demand controllers and large screen displays. Safer and more convenient to use!

When the intermediate frequency power cabinet is placed in the basement and the remote control console is placed on the furnace platform, other functional operations such as starting, stopping, and resetting of the intermediate frequency power supply can be achieved. The remote control panel is equipped with a large-sized touch screen, PLC, and human-machine interface to form a convenient on-site melting manager. lts functions include automatic furnace drying, cold furnace start-up, fault diagnosis, fault information display and storage, operation information display, system status display, etc.

Real time tracking and protection of running equipment in all directions. When abnormal values such as load short circuit, overcurrent, overvoltage, insufficient water pressure, and high water temperature are detected, they will be promptly fed back to the control system to achieve automatic shutdown protection and prevent accidents before they occur. In addition, damaged components such as thyristors, compensating capacitors, and voltage transformers will automatically shut down and light up corresponding indicator lights.

Whirlwind style vacuum hood

It has excellent vacuuming effect, occupies less space, and can be tilted back and forth and operated to stay in any position. Suitable for fully automated feeding and discharging operations in foundries.

Aluminum Shell Furnace Body

Steel Shell Furnace Body

Adopt reducer tilting furnace device; The furnace body is made of alloy aluminum casting; Hollowed-out structural design facilitates internal observation, convenient installation, and simple operation.

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.

Product featuire
1. Fast melting speed
The average time for melting cast iron to 1500℃ in one batch is 48 minutes.
2. Low power consumption
The average power consumption for melting one ton of cast iron to 1500℃ is approximately 520 kilowatt-hours per ton.
3. Low harmonics
Dedicated 12-pulse or 24-pulse design, with harmonics far below the national standards set by the power supply bureau.
4. High power factor
It adopts a unique full-wave rectifier series resonant circuit, and the power factor has always been maintained above 96%.
5. High reliability
The main components are all imported or produced by enterprises from Japan, the United States and Germany.
6. High safety performance
The perfect design for furnace leakage and electric leakage protection ensures that the electric furnace is kept away from the safety hazards caused by molten iron leakage and electric leakage.
7. Intelligent control
The advanced online energy consumption monitoring system and fault diagnosis system, combined with the intelligent touch display screen, make the operation and maintenance for workers very simple.
8. Strong professionalism
Professional consulting services for various electric furnace melting solutions, as well as turnkey engineering solutions for electric furnace supporting facilities.

Company Profile

    Shandong Dingsheng Electric Technology Co., Ltd. is a high-tech enterprise integrating the research and development, manufacturing, sales and after-sales service of frequency induction electric furnace equipment. It specializes in providing high-quality products and services for the casting, forging and heat treatment industries. The current production capacity of electric furnaces ranges fiom0.35 tons to 30 tons, and the power power ranges from 250KWto 18000KW.

    The company covers an area of more than 70 acres and has built a modern office building of4,000 square meters and a standardized production workshop of 35,000 square meters. It is equipped with a R&D center, conference rooms, lounges, canteens, staff dormitories and other office and living facilities, and has various R&D facilities. , more than 100 sets of testing and production equipment. The company currently has more than 100 employees, including more than 30 outstanding designers and developers in the fields of medium frequency furnace technology and industrial electrical automation, forming the technology research and development.

    Shandong Dingsheng Electric Technology Co., Ltd. is a high-tech enterprise in Shandong Province, a national-level "little giant'' enterprise specializing in specialization and specialization, and a "specialty specialization and specialization" enterprise in Shandong Province. It has successively won the Weifang City Energy Saving Award, Weifang City "Invisible Champion", etc. Honorary title, it has scientific research platforms such as the city's first enterprise and one technology center, the city's engineering laboratory, and the city's engineering technology research center.

1.Do you support product customization services?
Yes, all of our products support customization services.

2. How to ensure transportation?
Depending on the size of the equipment, generally our equipment is larger and we use sea transportation.

3. Is there a guarantee for after-sales service?
We have an outstanding technical pre-sale, in-sale and after-sale service team.

4. Does your factory sell directly?
Yes, it's our factory direct sales with competitive prices.High quality and excellent after-sales service.

5. Do you have CE or ISO9001 certificates?
Yes, we do.

6. What should I do if the machine breaks down?
During the warranty period (1 year), we will send you spare parts free of charge.

And provide technical advisors at any time. If it gets worse, we can take ours
The engineer delivered it to your factory. We will provide the same pre-sale service

Good after-sales service